Simplified Configuration Scheme for Fully Automated Brick Making Production Line

Simplified Configuration Scheme for Fully Automated Brick Making Production Line

I. Overall System Flow

Raw Material Processing → Precise Batching → Automatic Mixing → High-Efficiency Molding → Intelligent Curing → Robotic Palletizing → Packaging and Shipment

II. Core Section Configuration

1. Raw Material Processing and Storage

Aggregate Silos: Store sand, stone, and recycled aggregates separately, equipped with vibrating feeders and conveyor belts.

Powder Silos: Store cement, fly ash, etc., measured by screw conveyors and precision scales.

Water and Additive System: Equipped with quantitative water pumps and liquid metering devices.

2. Central Mixing System

Twin-shaft Forced Mixer: Ensures uniform mixing.

Automatic Control System: Automatically feeds, mixes, and discharges materials according to a preset formula (e.g., 70% aggregate, 15% cement, 10% fly ash, 5% water).

3. Automatic Molding System

High-Precision Material Distributor: Evenly distributes the mixture into multi-mold boxes.Large-tonnage Hydraulic Brick Press: Achieves high-pressure, multi-hole synchronous pressing.

4. Automatic Demolding and Brick Transfer: Bricks are transported to the curing line by robotic arms or conveyor belts.

5. Intelligent Curing System

Curing Kiln/Curing Chamber: Tunnel kilns or three-dimensional curing kilns are used.

Automatic Temperature and Humidity Control: Programmable control of heating, temperature maintenance, cooling, and humidity accelerates strength development, shortening the cycle to within 24 hours.

6. Post-Processing and Palletizing Packaging

Robotic Palletizing System: Automatically grips, turns, and stacks bricks according to specifications.

Automatic Packaging Line: Uses stretch film or strapping for securing the bricks.

Information Identification: Can be equipped with an inkjet printer to print production date and batch number.

III. Control System Core

Central PLC Control: Integrates all sections, enabling full-line linkage and one-button start/stop.

Human-Machine Interface (HMI): Real-time monitoring of output, equipment status, and alarm information.

Production Data Management: Records and traces batch ratios, pressures, and curing parameters.

IV. Key Design Considerations

Capacity Matching: The processing capacity of equipment in each section must be coordinated to avoid bottlenecks. Flexible Production: The system should be able to quickly change molds and formulas to produce various brick types (such as standard bricks, perforated bricks, and curb stones).

Energy-Saving Design: Utilizes waste heat from curing, uses high-efficiency motors, and optimizes the hydraulic system.

Environmental Protection and Safety: Equipped with a dust removal system, noise isolation, equipment safety railings, and emergency stop devices.

V. Investment and Benefits Overview

Main Investments: Concentrated on the molding machine, automated conveying and palletizing system, and intelligent control system.

Core Benefits: Significantly reduces labor costs (by more than 70%), improves product consistency and production capacity (daily output can reach 50,000-200,000 standard bricks), and achieves standardized and large-scale production.

Summary: The fully automated production line, through precise, interconnected, and intelligent design, achieves unmanned and efficient brick production from raw materials to finished products. The key to success lies in the precise selection and seamless integration of each module, as well as a deep understanding of the production process and parameter optimization.